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Elements and Performance Criteria

  1. Inspect rotor and rotor control systems and components
  2. Inspect basic rotary wing airframe systems
  3. Ground test rotor and rotor control systems
  4. Test/adjust basic rotary wing airframe systems and components
  5. Troubleshoot rotor and rotor control systems
  6. Troubleshoot basic rotary wing airframe systems
  7. Remove and install rotary wing rotor and rotor system components
  8. Remove and install rotor control system components
  9. Remove and install basic rotary wing airframe system components

Required Skills

Required skills

Look for evidence that confirms skills in

using hand skills tools and test equipment in the testing adjustment and troubleshooting of

rotary wing mechanical control systems

helicopter airframe systems and components including rotors and rotor system

recognising system and component defectsexternal damage correct installation and security for the range of airframe systems listed in the Range Statement

removing installing and rigging of rotor systems and rotorflight controls

removing and installing the range of airframe components listed in the Range Statement

checking rotor mass balance

performing system functional tests and checks to isolate system faults and assess postmaintenance serviceability

effectively using maintenance documentation and relevant fault diagnosis guides in the troubleshooting process and for component removal and installation

applying standard procedures

observing all relevant OHS procedures including the use of MSDS and PPE

Required knowledge

Look for evidence that confirms knowledge of

OHS precautions relevant to airframe system maintenance including the lifting and handling of heavy components and how to obtain MSDS and PPE

standard trade practices relating to tool and testrigging equipment usage and installationsecuring of system components

theory of flight

airflow

conditions of flight

lift and forces

drag

rotary flight principles

terminology relating to

aerofoils

main rotor blades

rotor discs

rotors main and tail

aerodynamic characteristics

aerofoil design

forces

rotor thrust and power requirements

vortex ring

autorotation

helicopter stability

helicopter dynamic components

main rotors

blades

heads

linkages

tail rotors

swash plates

transmissions and drive shafts

helicopter structure and airframe systems

structure and layout

engine and transmission

flight control system layout and operation

cabin heater system layout and operation

fuel system layout and operation

helicopter maintenance procedures and troubleshooting

relevant maintenance manuals

relevant regulatory requirements and standard procedures including requirements for engine and rotor system operation

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

A person who demonstrates competency in this unit must be able to inspect test and troubleshoot basic rotary wing aircraft rotor rotor control and airframe systems and remove and install rotors and a range of rotor control and airframe system components that is representative of the scope of the listed variables in accordance with relevant maintenance manual instructions while applying all relevant OHS procedures and standard processes

Critical aspects for assessment and evidence required to demonstrate competency in this unit

The underlying skills inherent in this unit should be transferable across a range of inspection testing and troubleshooting applications including the timely involvement of supervisors or other trades associated with the rotors rotor control systems airframe systems and components of basic rotary wing aircraft It is essential that relevant procedures cleanliness requirements and safety precautions are fully observed understood and complied with Ability to interpret inspection procedures and specifications allowable limits and apply them in practice is critical

Evidence of transferability of skills and knowledge related to inspection testing troubleshooting and component removal and installation is essential This may be demonstrated through application across a range of rotors rotor control systems airframe systems and components as listed in the Range Statement The application of testing procedures should clearly indicate knowledge of system operation the relationship of individual components and the links with other systems if applicable within the limits of the aircraftsystem faultfinding guide before undertaking any action The work plan should take account of applicable safety and quality requirements in accordance with the industry and regulatory standards

A person cannot be assessed as competent until it can be demonstrated to the satisfaction of the workplace assessor that the relevant elements of this unit of competency are being achieved under routine supervision on groups listed in the Range Statement as follows

at least one component from each of Groups to

a representative range of components from Groups and

This shall be established via the records in the Log of Industrial Experience and Achievement or where appropriate an equivalent Industry Evidence Guide

Context of and specific resources for assessment

Competency should be assessed in the work environment or simulated work environment using tools and equipment specified in maintenance documentation It is also expected that general purpose tools and test equipment found in most routine situations would be used where appropriate

Method of assessment

Guidance information for assessment


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Note

Range statements listed below are numbered to facilitate specification of the assessment requirements included in the Evidence Guide

Rotor and rotor control system

Rotor and rotor control system components may include:

1. Main rotor blades and tail rotor blades

2. Rotor heads, swash plates and tail rotor pitch control assemblies

3. Mechanical flight control components (collective and cyclic pitch levers, rudder pedals, cables, pulleys, guides, fairleads, bellcranks, rods, torque tubes, chains and sprockets)

4. Main rotor, intermediate or tail rotor gearboxes

5. Drive shafts and couplings

Engine and rotor system operation

The operation of engine and rotor system:

must be performed by a qualified pilot

Airframe systems and components

Airframe systems may include:

6. Fuel systems

7. Cabin heating systems

Airframe system components may include:

8. Rigid or flexible fuel tanks, selector/shutoff valves and rigid or flexible plumbing

9. Cabin heater ducting and control valves

Troubleshooting

Troubleshooting involves the use of test sets, downloaded maintenance data and fault-finding charts or similar, to line replacement level

Application of this unit may relate to:

scheduled or unscheduled maintenance

individual or team-related activities

Procedures and requirements

Refer to industry standard procedures specified by manufacturers, regulatory authorities or the enterprise